微粉金刚石钎焊砂轮磨削氧化铝陶瓷的磨削力和表面粗糙度特征

李全城; 沈剑云; 黄国钦

doi:10.13394/j.cnki.jgszz.2021.5.0010

微粉金刚石钎焊砂轮磨削氧化铝陶瓷的磨削力和表面粗糙度特征

doi: 10.13394/j.cnki.jgszz.2021.5.0010

1. 厦门理工学院, 现代工程训练中心, 福建厦门 361024;
2. 华侨大学制造工程研究院, 福建厦门 361021

基金项目:

国家自然科学基金(51975221)

厦门理工学院横向科研项目(2016-3502-04-002985)。

详细信息

作者简介:
李全城,男,1988年生,硕士、实验师。主要研究方向：精密加工技术、机械制造工艺。E-mail：liquancheng@xmut.edu.cn

中图分类号: TG58;TQ164
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出版历程
- 修回日期: 2021-08-13
- 刊出日期: 2021-10-28

Grinding force and surface roughness of alumina ceramics ground by brazed micro powder diamond wheel

1. Modern Engineering Training Center, Xiamen University of Technology, Xiamen 361024, Fujian, China;
2. Institute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, Fujian, China

摘要

摘要: 在不同磨削深度、砂轮转速和进给速度组合下，研究微粉金刚石钎焊砂轮磨削氧化铝陶瓷过程的磨削力及工件的表面粗糙度的变化规律，并筛选出低磨削力和低工件表面粗糙度的加工工艺参数。试验结果表明：在微粉金刚石钎焊砂轮的磨削过程中，氧化铝陶瓷主要通过脆性断裂的方式去除；随着磨削深度、进给速度的增加，砂轮在进给方向和切深方向的力以及工件表面粗糙度都上升；随着砂轮转速的增加，进给方向和切深方向的力以及工件表面粗糙度都下降。试验获得的低磨削力和低工件表面粗糙度精密加工工艺参数分别为：磨削深度为1.0 μm，进给速度为12 mm/min，砂轮转速为24 000 r/min和磨削深度为1.0 μm，进给速度为1 mm/min，砂轮转速为20 000 r/min。低磨削力磨削时，微粉金刚石钎焊砂轮受到的X方向和Z方向的磨削力分别为0.15 N和0.72 N；精密加工后的氧化铝陶瓷的表面粗糙度值可达0.438 μm。
- 氧化铝陶瓷 /
- 钎焊微粉金刚石 /
- 砂轮 /
- 磨削力 /
- 表面粗糙度
Abstract: Under different grinding depths, wheel speeds and feed rates, the grinding force and surface roughness of the workpiece during grinding alumina ceramics with brazed micro powder diamond wheel were studied, and the processing parameters of low grinding force and low surface roughness of the workpiece were selected.The results show that the alumina ceramic is mainly removed by brittle fracture in the grinding process;with the increase of grinding depths and feed speeds, the forces in feed direction and grinding depth direction and the surface roughness of workpiece increase; with the increase of grinding wheel speeds, the forces in feed direction and cutting depth direction and the surface roughness of workpiece decrease.The process parameters of low grinding force and low surface roughness are obtained in this study.The low grinding force would be obtained with grinding depth 1.0 μm, feed speed 12 mm/min, and wheel speed 24 000 r/min.The low surface roughness after precision maching would be obtained with grinding depth 1.0 μm, feed speed 1 mm/min and wheel speed of 20 000 r/min.For low grinding force, the grinding forces in X direction and Z direction are 0.15 N and 0.72 N, respectively.After precision machining, the surface roughness of alumina ceramics can reach 0.438 μm.
- alumina ceramics /
- brazed micro powder diamond /
- wheel /
- grinding force /
- surface roughness

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图 1 试验装置Experimentinstrument b 砂轮受力方向示意图Diagramofgrindingwheelforcedirection图1 磨削试验平台Fig.1Grindingexperimentalplatform

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图 2 微粉金刚石钎焊砂轮

Figure 2. Brazed micro powder diamond wheel

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图 3 磨削深度对微粉金刚石砂轮X方向的磨削力的影响

Figure 3. Influence of grinding depth on X-direction grinding force of micro powder diamond wheel

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图 4 磨削深度对微粉金刚石砂轮Z方向的磨削力的影响

Figure 4. Influence of grinding depth on Z-direction grinding force of micro powder diamond wheel

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图 5 砂轮转速对微粉金刚石砂轮X方向的磨削力的影响

Figure 5. Influence of wheel speed on X-direction grinding force of micro powder diamond wheel

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图 6 砂轮转速对微粉金刚石砂轮Z方向的磨削力的影响

Figure 6. Influence of wheel speed on Z-direction grinding force of micro powder diamond wheel

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图 7 工件进给速度对微粉金刚石砂轮X方向的磨削力的影响

Figure 7. Influence of feeding speed on X-direction grinding force of micro powder diamond wheel

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图 8 工件进给速度对微粉金刚石砂轮Z方向的磨削力的影响

Figure 8. Influence of feeding speed on Z-direction grinding force of micro powder diamond wheel

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图 9 磨削深度对磨削后氧化铝陶瓷的表面粗糙度的影响

Figure 9. Influence of grinding depth on surface roughness of alumina ceramic after grinding

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图 10 砂轮转速对磨削后氧化铝陶瓷的表面粗糙度的影响

Figure 10. Influence of wheel speed on surface roughness of alumina ceramic after grinding

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图 11 工件进给速度对磨削后氧化铝陶瓷的表面粗糙度的影响

Figure 11. Influence of feeding speed on surface roughness of alumina ceramic after grinding

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图 12 不同磨削深度时的磨削示意图

Figure 12. Grinding diagram of different grinding depth

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图 13 磨削后氧化铝陶瓷的表面微观形貌图

Figure 13. Surface micro morophology of alumina ceramics after grinding

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表 1 氧化铝陶瓷主要性能参数

Table 1. Main performance parameters of alumina ceramic

表 2 磨削力试验的试验参数

Table 2. Test parameters for grinding force

表 3 表面粗糙度试验的试验参数

Table 3. Test parameters for surface roughness