基于剪切增稠液的高速钢铣刀刃口修整

王明海; 张静波; 龙志凯; 王奔; 刘标; 慈言海

doi:10.13394/j.cnki.jgszz.2021.5.0015

基于剪切增稠液的高速钢铣刀刃口修整

doi: 10.13394/j.cnki.jgszz.2021.5.0015

1. 沈阳航空航天大学机电工程学院, 沈阳 110136;
2. 沈阳飞机工业集团有限公司, 沈阳 110850;
3. 空军驻沈阳地区第一军事代表室, 沈阳 110083

基金项目:

中国博士后科学基金(2020M670790)

沈阳市青年科技创新项目(RC190072)。

国家自然科学基金(51875367, 51505302)

辽宁省自然科学基金(2020-MS-234)

详细信息

作者简介:
王明海,男,1971年生,博士、教授。主要研究方向：航空难加工材料切削技术。E-mail：wangminghai2008@163.com

通讯作者:
王奔,男,1984年生,博士、教授。主要研究方向：航空难加工材料切削技术。E-mail:wangben211@163.com

中图分类号: TG714;TG58
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出版历程
- 修回日期: 2021-07-13
- 刊出日期: 2021-10-28

Cutting edge trimming of high speed steel milling cutter based on shear thickening fluid

1. College of Mechanical and Electrical Engineering, Shenyang Aerospace University, Shenyang 110136, China;
2. Shenyang Aircraft Industrial Company, Shenyang 110850, China;
3. The First Military Representative Office of the Air Force in Shenyang, Shenyang 110083, China

摘要

摘要: 为研究剪切增稠抛光液对铣刀刃口的影响，以四刃高速钢平头立铣刀为研究对象，对高速钢刀具进行修整，测量铣刀刃口半径，并观测铣刀前刀面、后刀面以及刃口形貌。试验结果表明：修整后，铣刀刃口半径减小，但由于不同切削刃初始状态不同，刃口半径减小的程度不同，最大变化量为7.5 μm，最小变化量为0.4 μm；修整试验只是针对铣刀刃口进行修整，铣刀的前、后刀面无明显变化，磨削痕迹并没有去除；磨料粒度对修整效果有一定影响，a组、b组和c组碳化硅STF试验组修整后，平均刃口半径分别减小4.6、3.6和1.9 μm，磨粒尺寸越大，铣刀刃口半径变化越明显。
- 刀具修整 /
- 剪切增稠液 /
- 刃口半径 /
- 切削刃形貌
Abstract: To study the effect of shear thickening polishing fluid on the cutting edge of milling cutter, a four-edge high speed steel flat end milling cutter was taken as the research object, and the high speed steel cutter was trimmed.The cutting edge radius of the milling cutter was measured and the cutting edge morphology of the milling cutter was observed.The experimental results showed that the cutting edge radius decreased after trimming, but the cutting edge radius decreased to different degrees due to the different initial states.The maximum change was 7.5 μm, and the minimum change was 0.4 μm.In the trimming experiment, only the cutting edge of the milling cutter was trimmed.The front and back face of the milling cutter did not change obviously.The grinding marks were not removed.Abrasive particle size had a certain influence on the trimming effect.After trimming, the average cutting radius of a, b and c three silicon carbide STF experimental groups decreased by 4.6 μm, 3.6 μm and 1.9 μm, respectively.The larger the grinding particle size was, the more obvious the change of milling cutter edge radius was.
- cutting tool trimming /
- shear thickening fluid /
- radius of edge /
- cutting edge morphology

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图 1 碳化硅在STF中的分散

Figure 1. Disperse of silicon carbide in the STF

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图 2 STF修整铣刀原理图

Figure 2. Milling cutter trimming with STF schematic diagram

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图 3 试验装置图

Figure 3. Experiment device diagram

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图 4 高速钢平头立铣刀

Figure 4. High speed steel flat end milling cutter

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图 5 a组Groupa b b组Groupb c c组Groupc图5 不同参数修整铣刀刃口半径变化规律Fig.5Variationruleofcuttingedgeradiusofmillingcuttertrimmedwithdifferentparameters

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图 6 拖拽式钝化机修整后的刃口半径变化规律

Figure 6. Variation rule of cutting edge radius after trimming of drag passivator

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图 7 不同参数下的铣刀刃口平均半径变化

Figure 7. Variation of average cutting edge radius of milling cutter under different parameters

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图 8 试验前Beforetheexperiment b STF试验组STFexperimentgroup c 钝化机试验组Passivationmachineexperimentgroup图8 后刀面形貌Fig.8Morphologyofthebackcuttersurfaces

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图 9 试验前Beforetheexperiment b STF试验组STFexperimentgroup c 钝化机试验组Passivationmachineexperimentgroup图9 前刀面形貌Fig.9Morphologyofthefrontcuttersurfaces

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图 10 试验前Beforetheexperiment b STF试验组STFexperimentgroup c 钝化机试验组Passivationmachineexperimentgroup图10 刃口形貌Fig.10Morphologyofthecuttingedge

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图 11 修整前铣刀刃口形貌Cuttingedgemorphologyofmillingcutterbeforetrimming b STF试验组修整后铣刀刃口形貌Cuttingedgemorphologyofmillingcutteraftermodificationinexperimentgroup图11 试验前后刃口形貌Fig.11Morphologyofthecuttingedgebeforeandafterexperiment

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表 1 STF试验组铣刀刃口平均半径变化

Table 1. Variation of average cutting edge radius of milling cutter in STF experiment group