CN 41-1243/TG ISSN 1006-852X
CN
Advanced Search+
Volume 45 Issue 3
Jun.  2025
Turn off MathJax
Article Contents
Article Navigation >  Diamond & Abrasives Engineering  > 2025  >  45(3): 316-324
LI Haodong, WANG Haishan, FAN Yonggang. Effect of diamond content on properties of Ni-Cu/diamond composites prepared by electron beam selective melting[J]. Diamond & Abrasives Engineering, 2025, 45(3): 316-324. doi: 10.13394/j.cnki.jgszz.2024.0079
Citation: LI Haodong, WANG Haishan, FAN Yonggang. Effect of diamond content on properties of Ni-Cu/diamond composites prepared by electron beam selective melting[J]. Diamond & Abrasives Engineering, 2025, 45(3): 316-324. doi: 10.13394/j.cnki.jgszz.2024.0079
shu

Effect of diamond content on properties of Ni-Cu/diamond composites prepared by electron beam selective melting

doi: 10.13394/j.cnki.jgszz.2024.0079

  • School of Metallurgy, Northeastern University, Shenyang 110819, China

More Information
  • Received Date: 2024-04-29
  • Accepted Date: 2024-08-02
  • Rev Recd Date: 2024-07-23
    Abstract
  •   Objectives  Polycrystalline diamond composite (PDC) drill bits are formed by sintering or inlaying polycrystalline diamond composite into the matrix of the drill bits, and are widely used in the engineering field due to their excellent performance. Compared with steel-body PDC bits, matrix-body PDC bits have superior abrasion resistance and erosion resistance. However, under extremely severe working conditions, the matrix-body PDC drill body material still faces challenges in practical applications, and the preparation process of the drill matrix material is complicated and cumbersome. Therefore, it has become an inevitable trend to prepare drill matrix materials with excellent performance through more efficient preparation methods.   Methods  Ni-Cu/diamond composites, as potential PDC drill bit matrix, are successfully prepared by electron beam selective melting (EBSM). The effects of diamond content on the wear resistance and erosion resistance of Ni-Cu/diamond composites changes are systematically investigated.  Results  The results show that the wear ratio of the specimens first increases and then decreases as the volume fraction of diamond increases from 10% to 35%, while the erosion resistance shows an opposite trend. When the volume fraction of diamond is below 25%, the lower content of diamond is sparsely distributed in the metal matrix. At this time, the advantages of its high hardness contribute less to the overall abrasion resistance and erosion resistance of the composite specimens, with the metal matrix occupying the main position. In this diamond content range, the wear ratio of the sample is relatively small but increases with the increase of diamond content, while the weight loss after the erosion test is large but decreases with the increase of diamond content. When the volume fraction of diamond reaches 25%, the diamond particles are uniformly distributed in the metal matrix and tightly bonded to it, significantly enhancing the wear and erosion resistance of the sample. Meanwhile, the wear ratio reaches the maximum value of 1.09, while the weight loss after the erosion test reaches the minimum value of 7.15 mg. However, when the volume fraction of diamond increases to 30% and 35%, excessive diamond particles in the matrix exhibit large-scale agglomeration and direct connection. Due to the loss of the metal matrix's ability to bind and hold them, the diamond particles fall off in clumps during wear and erosion tests, resulting in a significant decrease in wear resistance and erosion resistance of the specimens.   Conclusions  The wear resistance and erosion resistance of PDC bit matrix materials are key factors determining the overall performance of PDC bits, as expressed by the above wear rate and weight loss after erosion tests. Therefore, it can be concluded that when the diamond volume fraction is 25%, the overall wear resistance of the Ni-Cu/diamond composite material reaches its best level.

     

    • FullText(HTML)
  • loading
    • References(20)
  • [1]
    刘维, 高德利. PDC钻头研究现状与发展趋势 [J]. 前瞻科技,2023,2(2):168-178. doi: 10.3981/j.issn.2097-0781.2023.02.013

    LIU Wei, GAO Deli. Research status and development trends of polycrystalline diamond compact bits [J]. Science and Technology Foresight,2023,2(2):168-178. doi: 10.3981/j.issn.2097-0781.2023.02.013
    [2]
    ZHOU X J, ZHANG Z F, LI X L, et al. Impact of Ce2O3 on microstructure and properties of matrix-body for PDC drill bits synthesized via pressureless melt infiltration [J]. Ceramics International,2022,48(18):26945-26953. doi: 10.1016/j.ceramint.2022.06.006
    [3]
    CIRIMELLO P, OTEGUI J L, MARTINEZ S J, et al. Oil well drill bit failure during pull out: Redesign to reduce its consequences [J]. Engineering Failure Analysis, 2018, 83: 75-87. doi: 10.1016/j.engfailanal.2017.09.020
    [4]
    LIU W, BELL A, WANG Z M, et al. Evaluation of the slurry erosion resistance of the body materials of oil & gas drill bits with a modified abrasive waterjet [J]. Wear,2020, 456:203364. doi: 10.1016/j.wear.2020.203364
    [5]
    ROSTAMSOWLAT I, EVANS B, KWON H J. A review of the frictional contact in rock cutting with a PDC bit [J]. Journal of Petroleum Science and Engineering,2022,208:109665. doi: 10.1016/j.petrol.2021.109665
    [6]
    BOUZEGZI N, MIROUD D, AHNIA F, et al. Microstructural and electrochemical study of a brazed WC based metal matrix composite obtained by infiltration process [J]. Journal of Alloys and Compounds,2018,759:22-31. doi: 10.1016/j.jallcom.2018.05.141
    [7]
    ZHANG Z Z, CHEN Y B, ZUO L L, et al. The effect of volume fraction of WC particles on wear behavior of in-situ WC/Fe composites by spark plasma sintering [J]. International Journal of Refractory Metals and Hard Materials,2017,69:196-208. doi: 10.1016/j.ijrmhm.2017.08.009
    [8]
    章文姣, 杨凯华, 段隆臣. WC对金刚石钻头镍基钎料胎体性能的影响 [J]. 粉末冶金材料科学与工程,2011,16(6):881-885. doi: 10.3969/j.issn.1673-0224.2011.06.015

    ZHANG Wenjiao, YANG Kaihua, DUAN Longchen. Impact of WC on diamond bit’s matrix performance with nickel-based brazing material [J]. Materials Science and Engineering of Powder Metallurgy,2011,16(6):881-885. doi: 10.3969/j.issn.1673-0224.2011.06.015
    [9]
    胡可, 谢焕文, 刘辛, 等. 铸造碳化钨颗粒增强PDC钻头胎体的三体磨损行为 [J]. 中国有色金属学报,2020,30(2):364-371. doi: 10.11817/j.ysxb.1004.0609.2020-36358

    HU Ke, XIE Huanwen, LIU Xin, et al. Three-body abrasive wear behavior of PDC drill bit matrix reinforced by cast tungsten carbide particles [J]. The Chinese Journal of Nonferrous Metals,2020,30(2):364-371. doi: 10.11817/j.ysxb.1004.0609.2020-36358
    [10]
    潘信众. PDC钻头胎体性能研究 [J]. 内江科技,2008(11):112, 152. doi: 10.3969/j.issn.1006-1436.2008.11.093

    PAN Xinzhong. Research on the performance of PDC drill bit matrix [J]. Neijiang Technology,2008(11):112, 152. doi: 10.3969/j.issn.1006-1436.2008.11.093
    [11]
    孙子文. 金属材料增材制造技术应用现状及发展趋势 [J]. 广东科技,2021,30(8):99-102. doi: 10.3969/j.issn.1006-5423.2021.08.029

    SUN Ziwen. Application status and development trend of additive manufacturing technology for metal materials [J]. Guangdong Science & Technology,2021,30(8):99-102. doi: 10.3969/j.issn.1006-5423.2021.08.029
    [12]
    冷静, 沈家伟, 陈林, 等. 基于3D打印技术的复合钻头加工方法研究 [J]. 内江科技,2017,38(1):45-46.

    LENG Jing, SHEN Jiawei, CHEN Lin, et al. Research on the processing method of composite drill bits based on 3D printing technology [J]. Neijiang Technology,2017,38(1):45-46.
    [13]
    张绍和, 唐健, 周侯, 等. 3D打印技术在金刚石工具制造中的应用探讨 [J]. 金刚石与磨料磨具工程,2018,38(2):51-56. doi: 10.13394/j.cnki.jgszz.2018.2.0011

    ZHANG Shaohe, TANG Jian, ZHOU Hou, et al. Three-dimensional printing in the application of diamond tools manufacturing [J]. Diamond & Abrasives Engineering,2018,38(2):51-56. doi: 10.13394/j.cnki.jgszz.2018.2.0011
    [14]
    车倩颖, 贺卫卫, 李会霞, 等. 电子束选区熔化成形Ti2AlNb合金微观组织与性能 [J]. 材料工程,2022,50(7):156-164. doi: 10.11868/j.issn.1001-4381.2021.000958

    CHE Qianying, HE Weiwei, LI Huixia, et al. Microstructure and property of Ti2AlNb alloy by selective electron beam melting [J]. Journal of Materials Engineering,2022,50(7):156-164. doi: 10.11868/j.issn.1001-4381.2021.000958
    [15]
    李会霞, 车倩颖, 贺卫卫, 等. 热处理对电子束选区熔化成形Ti2AlNb合金组织与性能的影响 [J]. 中国材料进展,2023,42(6):499-505. doi: 10.7502/j.issn.1674-3962.202203024

    LI Huixia, CHE Qianying, HE Weiwei, et al. Effect of heat treatment on microstructure and properties of Ti2AlNb alloy fabricated by selective electron beam melting [J]. Materials China,2023,42(6):499-505. doi: 10.7502/j.issn.1674-3962.202203024
    [16]
    郭超, 张平平, 林峰. 电子束选区熔化增材制造技术研究进展 [J]. 工业技术创新,2017,4(4):6-14. doi: 10.14103/j.issn.2095-8412.2017.04.001

    GUO Chao, ZHANG Pingping, LIN Feng. Research advances of electron beam selective melting additive manufacturing technology [J]. Industrial Technology Innovation,2017,4(4):6-14. doi: 10.14103/j.issn.2095-8412.2017.04.001
    [17]
    逯圣路. 电子束选区熔化技术成形Ti-6Al-4V合金微观组织演变的研究 [D]. 沈阳: 东北大学, 2016.

    LU Shenglu. Research on microstructure evolution of Ti-6Al-4V alloy additively manufactured by selective electron beam melting [D]. Shenyang: Northeastern University, 2016.
    [18]
    牛志勇, 牛华青, 倪芬. 3D打印技术应用于工业实验的新探究 [J]. 科技展望,2016,26(1):144-145. doi: 10.3969/j.issn.1672-8289.2016.01.123

    NIU Zhiyong, NIU Huaqing, NI Fen. New exploration on the application of 3D printing technology in industrial experiments [J]. Technology Outlook,2016,26(1):144-145. doi: 10.3969/j.issn.1672-8289.2016.01.123
    [19]
    曲飞龙, 张绍和, 王佳亮. 适用于栅格状孕镶金刚石钻头的胎体配方研究 [J]. 煤田地质与勘探,2018,46(1):170-175. doi: 10.3969/j.issn.1001-1986.2018.01.029

    QU Feilong, ZHANG Shaohe, WANG Jialiang. Matrix formula for impregnated diamond bit with grids [J]. Coal Geology & Exploration,2018,46(1):170-175. doi: 10.3969/j.issn.1001-1986.2018.01.029
    [20]
    MARENYCH O, KOSTRYZHEV A. Strengthening mechanisms in nickel-copper alloys: A review [J]. Metals,2020,10(10):1358. doi: 10.3390/met10101358
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(9)  / Tables(1)

    Get Citation
    PDF
    XML

    Article Metrics

    Article views (39) PDF downloads(0) Cited by()
    Proportional views
    Related
    Website Copyright © Zhengzhou Research Institute for Abrasives and Grinding Co., Ltd.  豫ICP备05008669号
    Address：No. 121, Wutong Street, Hitech Zone, Zhengzhou  Postal Code：450001
    Phone:  0371-55983716
    Email Alerts RSS

    Supported by: Beijing Renhe Information Technology Co., Ltd.    

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return