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陶瓷CBN砂轮的研究进展

吴恒恒 许桥 周宏根 管小燕 史肖娜 李国超

吴恒恒, 许桥, 周宏根, 管小燕, 史肖娜, 李国超. 陶瓷CBN砂轮的研究进展[J]. 金刚石与磨料磨具工程, 2023, 43(4): 455-473. doi: 10.13394/j.cnki.jgszz.2022.0151
引用本文: 吴恒恒, 许桥, 周宏根, 管小燕, 史肖娜, 李国超. 陶瓷CBN砂轮的研究进展[J]. 金刚石与磨料磨具工程, 2023, 43(4): 455-473. doi: 10.13394/j.cnki.jgszz.2022.0151
WU Hengheng, XU Qiao, ZHOU Honggen, GUAN Xiaoyan, SHI Xiaona, LI Guochao. Research progress of vitrified bond CBN grinding wheel[J]. Diamond & Abrasives Engineering, 2023, 43(4): 455-473. doi: 10.13394/j.cnki.jgszz.2022.0151
Citation: WU Hengheng, XU Qiao, ZHOU Honggen, GUAN Xiaoyan, SHI Xiaona, LI Guochao. Research progress of vitrified bond CBN grinding wheel[J]. Diamond & Abrasives Engineering, 2023, 43(4): 455-473. doi: 10.13394/j.cnki.jgszz.2022.0151

陶瓷CBN砂轮的研究进展

doi: 10.13394/j.cnki.jgszz.2022.0151
基金项目: 船舶智能制造关键共性工艺研究(MC-201704-Z02); 江苏科技大学科研启动基金专项(1022932006)。
详细信息
    作者简介:

    吴恒恒,男,1989年生,讲师。主要研究方向:超硬磨料工具和精密加工工艺与装备。E-mail:hengwu01@163.com

  • 中图分类号: TQ164; TG74; TB39

Research progress of vitrified bond CBN grinding wheel

  • 摘要:

    陶瓷CBN砂轮在成形加工和精密加工等领域广泛应用,对其进行研究在提高工件加工质量和加工效率方面具有重要意义。分别从CBN磨粒、改性剂的添加、陶瓷CBN砂轮的制备和磨削性能方面,综述近些年陶瓷CBN砂轮的研究进展,并对其未来发展前景进行展望。在CBN磨粒方面,论述了CBN单晶的合成,介绍了CBN磨粒表面处理和加入强磁场时的处理方式;对于改性剂,分别论述了成孔剂、氧化物、金属物质、纳米材料的添加对陶瓷CBN砂轮性能的改善;在陶瓷CBN砂轮制备方面,介绍了其成形和烧结的方法。此外,还介绍了陶瓷CBN砂轮在钢类材料、镍基合金、钛合金等难加工材料上的磨削加工应用,并提出影响其磨削性能的因素。

     

  • 图  1  陶瓷结合剂CBN复合材料的截面形貌[45]

    Figure  1.  Sectional morphologies of vitrified bond CBN composites[45]

    图  2  造孔剂的颗粒形貌[52]

    Figure  2.  Particle morphologies of the pore formers[52]

    图  3  使用不同质量分数成孔剂制备的试样的SEM显微照片[52]

    Figure  3.  SEM micrographs of specimens prepared with various mass fractions of pore formers[52]

    图  4  不同TiO2含量时陶瓷CBN复合材料的SEM图像[71]

    Figure  4.  SEM images of vitrified bond CBN composites with different contents of TiO2[71]

    图  5  不同配方的陶瓷结合剂试样的断裂形态[85]

    Figure  5.  Fracture morphologies of ceramic bond specimens with different formulas[85]

    图  6  不同Cu含量时陶瓷CBN复合材料微观结构[91]

    Figure  6.  Microstructures of vitrified bond CBN composites with different contents of Cu[91]

    图  7  未添加和添加AlN的陶瓷CBN复合材料的断面形貌比较[95]

    Figure  7.  Comparison of cross section morphologies of ceramic CBN composites with and without AlN[95]

    图  8  不同AlN含量时陶瓷CBN复合材料的微观结构[95]

    Figure  8.  Microstructures of ceramic CBN composites with different AlN contents[95]

    图  9  不同V8C7-Cr3C2纳米复合物质量分数时陶瓷CBN工具的SEM形貌[106]

    Figure  9.  SEM morphologies of ceramic CBN tools with different V8C7-Cr3C2 nanocomposite mass fractions[106]

    图  10  砂轮中不同脆性的CBN磨粒[128]

    Figure  10.  CBN abrasive grains with different brittleness in grinding wheels[128]

    图  11  表面形貌对比[134]

    Figure  11.  Comparison of surface morphology[134]

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  • 收稿日期:  2022-09-13
  • 修回日期:  2023-01-03
  • 录用日期:  2023-01-04
  • 刊出日期:  2023-08-30

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