CN 41-1243/TG ISSN 1006-852X
Volume 44 Issue 2
Apr.  2024
Turn off MathJax
Article Contents
WU Chuanzong, MA Xiaogang, ZHANG Liang, YANG Shirui, XIE Zhiwen, CHEN Yan, DING Yunlong. Simulation and analysis of abrasive particles dynamics behavior during magnetic particles grinding on inner wall of pipe fitting[J]. Diamond & Abrasives Engineering, 2024, 44(2): 244-251. doi: 10.13394/j.cnki.jgszz.2023.0084
Citation: WU Chuanzong, MA Xiaogang, ZHANG Liang, YANG Shirui, XIE Zhiwen, CHEN Yan, DING Yunlong. Simulation and analysis of abrasive particles dynamics behavior during magnetic particles grinding on inner wall of pipe fitting[J]. Diamond & Abrasives Engineering, 2024, 44(2): 244-251. doi: 10.13394/j.cnki.jgszz.2023.0084

Simulation and analysis of abrasive particles dynamics behavior during magnetic particles grinding on inner wall of pipe fitting

doi: 10.13394/j.cnki.jgszz.2023.0084
More Information
  • Received Date: 2023-04-07
  • Rev Recd Date: 2023-08-08
  • Available Online: 2024-05-08
  • To explore the dynamic behavior of magnetic abrasive particles in the grinding process of pipe fittings, the grinding process of magnetic abrasive particles was simulated using discrete elements. The changes in motion trajectory and grinding force with the speed of pipe fittings and the processing gap were analyzed. Single abrasive particle ball motion and magnetic particle grinding test were conducted to verify the accuracy of the magnetic field force model and the feasibility of visualizing the particle kinematic behavior. The results show that as the speed of the pipe fittings increases, the magnetic abrasive particles move outside the processing area due to centrifugal force, and the larger the processing gap, the easier they are "thrown away". Before reaching the critical rotation speed, the grinding force decreases, and material removal efficiency increases with the increase in pipe rotation speed. When the pipe rotation speed increases from 400 r/min to the critical rotation speed and the machining gaps are 2 mm and 4 mm, the grinding forces decrease by 5.4 μN and 2.3 μN respectively, leading to a significant improvement in material removal efficiency. However, with a machining gap of 6 mm, the grinding force changes little, and when the rotation speed exceeds the critical rotation speed of 650 r/min, material removal efficiency decreases. Additionally, the material removal amount increases with the increase in pipe rotation speed before reaching the critical rotation speed, but increasing the processing gap reduces the critical rotation speed. The change in material removal amount aligns with the simulation results, validating the reliability of the simulation analysis.

     

  • loading
  • [1]
    刘文浩, 陈燕, 李文龙, 等. 磁粒研磨加工技术的研究进展 [J]. 表面技术,2021,50(1):47-61. doi: 10.16490/j.cnki.issn.1001-3660.2021.01.004

    LIU Wenhao, CHEN Yan, LI Wenlong, et al. Research progress of magnetic abrasive finishing technology [J]. Surface Technology,2021,50(1):47-61. doi: 10.16490/j.cnki.issn.1001-3660.2021.01.004
    [2]
    QIAN C, FAN Z H, TIAN Y B, et al. A review on magnetic abrasive finishing [J]. The International Journal of Advanced Manufacturing Technology,2020(112):1-16.
    [3]
    潘明诗, 陈燕, 张东阳. 仿形磁极头对电磁研磨管件内表面形成的影响 [J]. 中国表面工程,2022,35(6):274-285.

    PAN Mingshi, CHEN Yan, ZHANG Dongyang. Effect of profiling magnetic pole head on the inner surface of electromagnetic finishing pipe fittings [J]. China Surface Engineering,2022,35(6):274-285.
    [4]
    郭龙文, 杨能阁, 陈燕. 磁力研磨工艺对整体叶盘表面完整性的影响 [J]. 中国表面工程,2013,26(3):10-14. doi: 10.3969/j.issn.1007-9289.2013.03.002

    GUO Longwen, YANG Nengge, CHEN Yan. Influence of magnetic abrasive finishing technology on surface integrity of vane-integrated disk [J]. China Surface Engineering,2013,26(3):10-14. doi: 10.3969/j.issn.1007-9289.2013.03.002
    [5]
    QUAN H J, JIAO A Y, LI Z Z, et al. Process research of seal ring groove based on magnetic abrasive finishing [J]. International Journal of Manufacturing Technology and Management,2018,32(6):565-579. doi: 10.1504/IJMTM.2018.095035
    [6]
    陈燕, 宋宗朋, 李昌, 等. 磁研磨法抛光40Cr钢管件内表面的影响因素 [J]. 中国表面工程,2015,28(4):62-69. doi: 10.11933/j.issn.1007-9289.2015.04.008

    CHEN Yan, SONG Zongpeng, LI Chang, et al. Influencing factors on polishing inner surface of 40Cr steel pipe fittings with a magnetic grinding method [J]. China Surface Engineering,2015,28(4):62-69. doi: 10.11933/j.issn.1007-9289.2015.04.008
    [7]
    陈燕, 李龙邦, 曾加恒, 等. 航空发动机钛合金导管内表面精密研磨试验研究 [J]. 航空制造技术,2018,61(9):40-46. doi: 10.16080/j.issn1671-833x.2018.09.040

    CHEN Yan, LI Longbang, ZENG Jiaheng, et al. Experimental study on precision grinding of titanium alloy conduit inner surface in aero-engine [J]. Aeronautical Manufacturing Technology,2018,61(9):40-46. doi: 10.16080/j.issn1671-833x.2018.09.040
    [8]
    陈燕, 张广彬, 韩冰, 等. 磁力研磨法对陶瓷管内表面超精密抛光技术的试验研究 [J]. 摩擦学学报,2015,35(2):131-137. doi: 10.16078/j.tribology.2015.02.002

    CHEN Yan, ZHANG Guangbin, HAN Bing, et al. Experimental investigation of magnetic abrasive finishing for super precision polishing of inner surface of the ceramic tube [J]. Tribology,2015,35(2):131-137. doi: 10.16078/j.tribology.2015.02.002
    [9]
    徐会, 康仁科, 刘冬冬, 等. 磁力研磨法去除航空发动机涡轮轴内表面积碳的试验分析 [J]. 表面技术,2020,49(1):336-342, 355. doi: 10.16490/j.cnki.issn.1001-3660.2020.01.040

    XU Hui, KANG Renke, LIU Dongdong, et al. Experimental analysis of removing the carbon deposition by magnetic grinding from the inner surface of an aero-engine turbo-shaft [J]. Surface Technology,2020,49(1):336-342, 355. doi: 10.16490/j.cnki.issn.1001-3660.2020.01.040
    [10]
    韩冰, 刘立鑫, 陈燕. 磁力研磨法加工弯管内表面的工艺参数优化 [J]. 中国机械工程,2015,26(6):814-817. doi: 10.3969/j.issn.1004-132X.2015.06.020

    HAN Bing, LIU Lixin, CHEN Yan. Optimization of process parameters on magnetic abrasive finishing to inner surface of bending pipe [J]. China Mechanical Engineering,2015,26(6):814-817. doi: 10.3969/j.issn.1004-132X.2015.06.020
    [11]
    JAYSWAL S C, JAIN V K, DIXIT P M. Modeling and simulation of magnetic abrasive finishing process [J]. The International Journal of Advanced Manufacturing Technology,2005,26(5/6):477-490.
    [12]
    JAYSWAL S C, JAIN V K, DIXIT P M. Magnetic abrasive finishing process–A parametric analysis [J]. Journal of Advanced Manufacturing Systems,2005,4(2):131-150. doi: 10.1142/S0219686705000655
    [13]
    胡国明. 颗粒系统的离散元素法分析仿真 [M]. 武汉: 武汉理工大学出版社, 2010.

    HU Guoming. Analysis and simulation of granular system by discrete element method using EDEM [M]. Wuhan: Wuhan University of Technology Press, 2010.
    [14]
    王国强, 郝万军, 王继新. 离散单元法及其在EDEM上的实践 [M]. 西安: 西北工业大学出版社, 2010.

    WANG Guoqiang, HAO Wanjun, WANG Jixin. Discrete element method and its practice on EDEM [M]. Xi'an: Northwestern Polytechnical University Press, 2010
    [15]
    MISHRA B K. A review of computer simulation of tumbling mills by the discrete element method: Part I—Contact mechanics [J]. International Journal of Mineral Processing,2003,71(1):73-93.
    [16]
    田雨. 基于EDEM的滚磨光整加工机理分析和参数优化 [D]. 太原: 太原理工大学, 2014.

    TIAN Yu. Mechanism analysis and parameter optimization of barrel finishing based on EDEM [D]. Taiyuan: Taiyuan University of Technology, 2014.
    [17]
    陈燕, 张旭. 铁基白刚玉磁性磨料的制备工艺 [J]. 金刚石与磨料磨具工程,2013,33(3):12-16. doi: 10.13394/j.cnki.jgszz.2013.03.013

    CHEN Yan, ZHANG Xu. Preparation technology of iron-based white corundum magnetic abrasive grits [J]. Diamond & Abrasives Engineering,2013,33(3):12-16. doi: 10.13394/j.cnki.jgszz.2013.03.013
    [18]
    徐建成, 徐建民. 矿粒所受磁力计算公式的几个问题探讨 [J]. 有色金属,2005,57(1):77-80.

    XU Jiancheng, XU Jianmin. Some problems in calculation formula of mineral particle magnetic attraction [J]. Nonferrous Metals,2005,57(1):77-80.
    [19]
    杨欢, 陈松, 张磊, 等. 脉冲电磁场辅助平面磁粒研磨加工试验 [J]. 表面技术,2022,51(2):313-321. doi: 10.16490/j.cnki.issn.1001-3660.2022.02.031

    YANG Huan, CHEN Song, ZHANG Lei, et al. Experimental study on pulsed electromagnetic field assisted planar magnetic abrasive finishing [J]. Surface Technology,2022,51(2):313-321. doi: 10.16490/j.cnki.issn.1001-3660.2022.02.031
    [20]
    舒坤, 孙岩, 陈燕. 超声振动辅助磁粒研磨技术的研究进展 [J]. 振动与冲击, 2023, 42(6): 39-54

    SHU Kun, SUN Yan, CHEN Yan. Review of research progress on ultrasonic assisted magnetic abrasive finishing technology [J]. Journal of Vibration and Shock, 2023, 42(6): 39-54
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(11)  / Tables(2)

    Article Metrics

    Article views (197) PDF downloads(27) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return