CN 41-1243/TG ISSN 1006-852X
Volume 44 Issue 3
Jun.  2024
Turn off MathJax
Article Contents
WANG Youzhe, LIU Yao, ZHOU Yang, LI Jiahao, LI Hansen. Experiment on single diamond abrasive scratching 2D SiCf/SiC composite materials[J]. Diamond & Abrasives Engineering, 2024, 44(3): 335-345. doi: 10.13394/j.cnki.jgszz.2023.0275
Citation: WANG Youzhe, LIU Yao, ZHOU Yang, LI Jiahao, LI Hansen. Experiment on single diamond abrasive scratching 2D SiCf/SiC composite materials[J]. Diamond & Abrasives Engineering, 2024, 44(3): 335-345. doi: 10.13394/j.cnki.jgszz.2023.0275

Experiment on single diamond abrasive scratching 2D SiCf/SiC composite materials

doi: 10.13394/j.cnki.jgszz.2023.0275
More Information
  • Received Date: 2023-12-17
  • Accepted Date: 2024-03-13
  • Rev Recd Date: 2024-03-04
  • Available Online: 2024-06-28
  • To reveal the grinding removal mechanism of 2D SiCf/SiC composites, according to the weaving structure characteristics of 2D SiCf/SiC composites, scratching experiments were conducted on the woven surface (WS) and stacking surface (SS) of 2D SiCf/SiC along 0°, 45°, and 90° directions. The experiments measured the scratching force and scratching depth and observed the scratching surface morphology. The results show that the removal modes for the SiCf/SiC material on WS0 (0° direction of fiber woven surface) are mainly shear, tensile, and bending fracture of longitudinal fibers (ie. the fiber axis is consistent with the feed rate direction), and shear, bending, and tensile fracture of transverse fibers (ie. the fiber axis is perpendicular to the feed rate direction). On WS45 (45° direction of fiber woven surface), the main removal modes are shear, bending, and tensile fracture. On SS0 (0° direction of fiber stacking surface), the main removal modes are extrusion and bending fractures of normal fibers (ie. the fiber axis is perpendicular to the scratching surface), as well as shear, tensile, and bending fractures of longitudinal fibers. On SS90 (90° direction of fiber stacking surface), the main removal modes are ductile removal, shear and bending fractur of normal fibers, and shear, bending, and tensile fracture of transverse fibers. Due to the anisotropy of SiC fibers, different directions and fracture modes exhibit varying mechanical properties. Shear fracture requires the least force, while tensile fracture requires the most force. At the same scratch depth, due to the different fracture modes in the WS0, WS45, SS0, and SS90 directions and varying proportions of shear, bending, and tensile fractures, the order of scratch forces is FSS0 > FWS45 > FSS90 > FWS0. When abrasive particles penetrate the composite material, the SiC matrix is peeled off and removed along with crack expansion and mutual penetration. Part of the matrix is removed by compression and then re-scratched by abrasive particles to form ductile scratches. When cutting 2D SiCf/SiC composite materials, it is advisable to choose the WS0 direction and avoid the SS0 direction as much as possible.

     

  • loading
  • [1]
    WANG P, LIU F, WANG H, et al. A review of third generation SiC fibers and SiCf/SiC composites [J]. Journal of Materials Science & Technology,2019,35(12):2743-2750.
    [2]
    WANG X, DING W, ZHAO B. A review on machining technology of aero-engine casings [J]. Journal of Advanced Manufacturing Science and Technology,2022,2(3):2022011. doi: 10.51393/j.jamst.2022011
    [3]
    BRENNAN J J. Interfacial characterization of a slurry-cast melt-infiltrated SiC/SiC ceramic-matrix composite [J]. Acta Materialia,2000,48(18):4619-4628.
    [4]
    CHAMBERLAIN A, LANE J. SiC/SiC ceramic matric composites: A turbine engine perspective: Proceedings of engineering conferences international in ultra-high temperature ceramics: Materials for extreme environmental application II [C]. Hernstein: ECI Digital Archives, 2014.
    [5]
    MURTHY P L N, NEMETH N N, BREWER D N, et al. Probabilistic analysis of a SiC/SiC ceramic matrix composite turbine vane [J]. Composites Part B: Engineering,2008,39(4):694-703. doi: 10.1016/j.compositesb.2007.05.006
    [6]
    SCHMIDT S, BEYER S, KNABE H, et al. Advanced ceramic matrix composite materials for current and future propulsion technology applications [J]. Acta Astronautica,2004,55(3/4/5/6/7/8/9):409-420.
    [7]
    KATOH Y, KOYANAGI T, MCDUFFEE J L, et al. Dimensional stability and anisotropy of SiC and SiC-based composites in transition swelling regime [J]. Journal of Nuclear Materials,2018,499:471-479. doi: 10.1016/j.jnucmat.2017.12.009
    [8]
    程功, 肖军. 高超音速飞行器热防护材料技术分析 [J]. 航空制造技术,2015,58(S2):43-45.

    CHENG Gong, XIAO Jun. Technical analysis of thermal protection materials for hypersonic aircraft [J]. Aviation Manufacturing Technology,2015,58(S2):43-45.
    [9]
    AN Q, CHEN J, MING W, et al. Machining of SiC ceramic matrix composites: A review [J]. Chinese Journal of Aeronautics,2021,34(4):540-567. doi: 10.1016/j.cja.2020.08.001
    [10]
    GAVALDA DIAZ O, GARCIA LUNA G, LIAO Z, et al. The new challenges of machining ceramic matrix composites (CMCs): Review of surface integrity [J]. International Journal of Machine Tools and Manufacture,2019,139:24-36. doi: 10.1016/j.ijmachtools.2019.01.003
    [11]
    GAVALDA DIAZ O, AXINTE D A, BUTLER-SMITH P, et al. On understanding the microstructure of SiC/SiC ceramic matrix composites (CMCs) after a material removal process [J]. Materials Science and Engineering A,2019,743:1-11. doi: 10.1016/j.msea.2018.11.037
    [12]
    YIN J, LI M, XU J, et al. Edge chipping characteristics in grinding SiCf/SiC composite [J]. Ceramics International,2022,48(5):7126-7135. doi: 10.1016/j.ceramint.2021.11.272
    [13]
    YIN J, XU J, DING W, et al. Effects of grinding speed on the material removal mechanism in single grain grinding of SiCf/SiC ceramic matrix composite [J]. Ceramics International,2021,47(9):12795-12802. doi: 10.1016/j.ceramint.2021.01.140
    [14]
    殷景飞, 徐九华, 丁文锋, 等. SiCf/SiC 陶瓷基复合材料单颗磨粒磨削试验研究 [J]. 中国机械工程, 2022, 33 (15): 1765-1771.

    YIN Jingfei, XU Jiuhua, DING Wenfeng, et al. Experimental study on single abrasive grinding of SiCf/SiC ceramic matrix composites [J] China Mechanical Engineering, 2022, 33 (15): 1765-1771.
    [15]
    GARCIA L G, DRAGOS A, DONKA N. Influence of grit geometry and fibre orientation on the abrasive material removal mechanisms of SiC/SiC ceramic matrix composites (CMCs) [J]. International Journal of Machine Tools and Manufacture,2020,157:103580. doi: 10.1016/j.ijmachtools.2020.103580
    [16]
    LIU Y, QUAN Y, WU C, et al. Single diamond scribing of SiCf/SiC composite: Force and material removal mechanism study [J]. Ceramics International,2021,47(19):27702-27709. doi: 10.1016/j.ceramint.2021.06.195
    [17]
    LI H, PRINZ S, LIU Y, et al. Experiment and smooth particle hydrodynamic modeling of single-grain diamond scribing of silicon carbide fiber reinforced silicon carbide (SiCf/SiC) [J]. CIRP Annals, 2023.
    [18]
    ZAN Z, GUO K, SUN J, et al. Investigation on scratching force and material removal mechanism of 3D SiCf/C–SiC composites during single grain scratching [J]. Journal of the European Ceramic Society,2022,42(13):5366-5379. doi: 10.1016/j.jeurceramsoc.2022.05.079
    [19]
    DONG Z, ZHANG H, KANG R, et al. Mechanical modeling of ultrasonic vibration helical grinding of SiCf/SiC composites [J]. International Journal of Mechanical Sciences,2022,234:107701. doi: 10.1016/j.ijmecsci.2022.107701
    [20]
    RAN Y, KANG R, DONG Z, et al. Ultrasonic assisted grinding force model considering anisotropy of SiCf/SiC composites [J]. International Journal of Mechanical Sciences,2023,250:108311. doi: 10.1016/j.ijmecsci.2023.108311
    [21]
    康仁科, 赵凡, 鲍岩, 等. 超声辅助磨削SiCf/SiC 陶瓷基复合材料 [J]. 金刚石与磨料磨具工程, 2019, 39 (4): 85-91.

    KANG Renke, ZHAO Fan, BAO Yan, et al. Ultrasonic assisted grinding of SiCf/SiC ceramic matrix composites [J] Diamond & Abrasives Engineering, 2019, 39 (4): 85-91.
    [22]
    XIONG Y F, LIU C, WANG W H, et al. Assessment of machined surface for SiCf/SiC ceramic matrix composite during ultrasonic vibration-assisted milling-grinding [J]. Ceramics International,2023,49(3):5345-5356. doi: 10.1016/j.ceramint.2022.10.058
    [23]
    ZHANG Q, WANG B, SONG C, et al. Processing strategy of SiCf/SiC composites during single grain scratching under minimum quantity lubrication [J]. The International Journal of Advanced Manufacturing Technology,2023,131(5/6):2477-2495.
    [24]
    袁钦, 宋永才. 连续 SiC 纤维和 SiCf/SiC 复合材料的研究进展 [J]. 无机材料学报, 2016, 31 (11): 1157-1165.

    YUAN Qin, SONG Yongcai. Research progress on continuous SiC fibers and SiCf/SiC composites [J] Journal of Inorganic Materials, 2016, 31 (11): 1157-1165.
    [25]
    HINOKI T, LARA-CURZIO E, SNEAD L L. Mechanical properties of high purity SiC fiber-reinforced CVI-SiC matrix composites [J]. Fusion Science and Technology,2003,44(1):211-218. doi: 10.13182/FST03-A336
    [26]
    李文鹏, 沈兴全, 郐红艺, 等. 纤维角度和切削深度对碳纤维复合材料切削性能的影响仿真 [J]. 工具技术,2017,51(8):64-67. doi: 10.3969/j.issn.1000-7008.2017.08.016

    LI Wenpeng, SHEN Xingquan, KUAI Hongyi, et al. Simulation of the influence of fiber angle and cutting depth on the cutting performance of carbon fiber composite materials [J]. Tool Technology,2017,51(8):64-67. doi: 10.3969/j.issn.1000-7008.2017.08.016
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(12)  / Tables(1)

    Article Metrics

    Article views (44) PDF downloads(8) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return